Nilpeter reaches milestone with production of 100th FP-4 flatbed unit

Nilpeter technicians Ivan Klausen and Jens Villumsen have finished work on the 100th FP-4 unit

The first FP-4 was installed in January 2012, and the unit has proven to be a game changer – creating freedom of design with the possibility of separating embossing and foiling, using two units or more, whilst dramatically reducing tooling costs and providing a more sustainable and economic use of foil.

A sign of its success, FP-4 unit no. 100 has just rolled off the assembly line at Nilpeter HQ, to be installed with a PANORAMA digital press line.

One of the first 99 went to Auroflex in Italy, whose only regret to this point is having settled for one FP-4 unit instead of two, but as they say, that problem can be fixed. “Since July 2014, where we integrated the FP-4 unit in our Nilpeter FA-3 flexo press, we have improved the performance of our company’s productivity. Printing time is reduced, for many jobs with as much as 50 per cent, printing quality has improved due to the accuracy of the FP-4 unit and the inline process, and we have reduced the use of the offline finishing to one shift,” said Auroflex chairman, Fabio Butera.

Going forward, Nilpeter predicts continued success with the hot foil and embossing unit, seeing a steady rise in the demand for labels and flexible packaging with embellishment features – especially from a growing wine and spirits sector.

Intrigued customers can test the FP-4 unit at the Nilpeter Technology Centres – at Nilpeter headquarters in Slagelse, Denmark, and Nilpeter USA in Cincinnati, Ohio. Visitors can experience the FP-4 unit in action on a print job of their own, or choose from the company’s wide range of ready-to-print jobs. In addition to offering printing demonstrations, Nilpeter’s Technology Centres serve as a showcase for modern, LEAN production environments with optimised pre-press, testing, and proofing areas.

The FP-4 enables inline foiling and embossing in combination with all Nilpeter presses, and is especially suitable for markets where embellishment features are key, such as wine and spirits and health and beauty. The FP-4 unit features simultaneous embossing and/or foil opportunities and can be integrated in any desired position in the printing process.